A flywheel is that part of the engine used to effectively store kinetic energy or rotational energy when there is adequate availability of energy. In other words, as a vital part of any automotive engine, flywheels function as delivery units of power supply from motor to the machine. In automotive engines, flywheels store rotational energy by resisting the rotational speed during the brief moment of inertia. When the engine faces a hiccup and loses momentum, you can rest assured that the kinetic energy responsible for movement is converting into heat energy in the brakes.
Essentially, the flywheels are heavy wheels of varied diameter, weight and substance that take a lot of force to not only spin around but also takes an equally great amount of force to stop. In this manner, flywheels store enough kinetic energy to keep machinery running from cycle to cycle. There are various parameters and variables involved in the making of the flywheel, such as the material used, the weight of the flywheel, the design, the diameter etc. Flywheel manufacturing companies have to, therefore, make consistent efforts to design, manufacture and excel in the marketing of flywheels for the respective industry.
The efficiency of Flywheels-material and description
The efficiency of the flywheel depends on the amount of energy they can store per unit weight. The performance optimization depends on the material used-which, in turn, contributes to the density, velocity and tensile strength. The material used for the making of the flywheel largely depends on the purpose, use and application. While some use cast iron, mild steel or grey cast iron, composite materials like carbon fibre with cast iron followed by maraging steel and E-glass fibre composite constitutes the material used in the making of a flywheel. This not only gives it high strength but reduces the overall weight of the flywheel as well. Flywheel manufacturers take special care for the composition of the material used for the manufacturing process. In certain cases where the stress is more than the strength of the material used, there can be greater damages such as the flywheel breaking apart.
On the other hand, flywheel manufacturers who take care for material designation, design consideration, optimization of parametric factors will realise that the energy stored in the flywheels is optimized. Secondly, owing to the effectiveness of flywheel, they make it a better option as compared to rechargeable batteries- whether it is in terms of maintenance, engine sustenance or cost-effectiveness. They occupy less space and volume (sometimes even up to 80% lesser space) than the rechargeable batteries. As an effective alternative to a battery, flywheels can be even used to store electricity produced by the solar panel, which in turn can be used to drive the generator and produce electricity again.
Reshaping Flywheel Manufacturing
One of the companies who has consistently been reshaping the manufacturing and transforming the business of flywheel manufacturing in India is Cooper Corp. The company has been manufacturing engine and engine components for the automotive sector for over five decades now. Special care is taken for the material used, the design and structure for the optimum energy storage in the flywheels. Compact designs, use of composite materials and carbon fibre (with or without steel rims) provides power boost and saves energy.
Cooper Corp has been a pioneer among the flywheel manufacturing companies in India and supplying its products worldwide. With such innovation and maintenance free technology, Cooper Corp flywheels have adapted wear-free technology for long-lasting flywheels. Since clean technology is a keyword for the company, Cooper Corp flywheels are designed for long-lasting capacity irrespective of charging cycles-which in a way is a revolution when it comes to clean solution from a long-term perspective. Constant innovation, dynamic designs are revolutionalizing technology are some of the key strengths of the company as a result of which, the company has made a mark on the global map when it comes to the business of flywheel manufacturing.
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